Top 4 MDF Cutting Softwares

MDF Cutting Softwares

In the world of carpentry, there are many tools that make the job easier. In the field of working with MDF and derivatives, it is imperative to observe the details and principles because both in terms of raw materials that are to be used, you will save, and you will have a beautiful and elegant final product that will be delivered jointly. To do the basics of working with MDF, you can get help from software, which has already been installed, and many software have been installed. In this article, we try to review MDF cutting softwares.

CutMaster 2D Pro

CutMaster is one of the most efficient MDF precision cutting software and shows the best MDF cutting modes.

This software is straightforward to work with and allows you to get the exact sizes of MDF quickly. For example, give the required value to CutMaster and then enter the dimensions we want to extract from MDF; now, with a short click, CutMaster shows us the best cutting modes.

It also provides other accurate statistics, and you can see different cutting MDF methods in the report section. No loss and no need for complicated calculations are one of the most critical features of this software.

CutMaster 2D software, due to importing information from drawing software such as CAD, CAM, has made it easy to import and use it in the software by designing in the main space such as AutoCAD.

CutMaster 2D Pro software uses various machines, including CNC, to allow users to cut accurately, ultimately, and optimally.

CutMaster 2D Pro Software Capabilities:

  • Accessible to use and environment
  • Very high accuracy in measurements
  • Provides several different modes in MDF cutting
  • Cost savings chart 
  • Save with all formats
  • Output in XML and DXF
  • Import XML and Excel files
  • Measured in feet, inches, meters
  • Possibility to adjust the thickness of the cutting blade
  • Preview patterns and reports of cutting
  • Rearrange before cutting manually

SmartCut pro

SmartCUT software is one of the software in the CutMaster family, but there are some differences between the two software; one of the leading and distinctive features of the Cut Master is that it allows you to select the cut’s priority. This means that in practice, you can choose the sizes in terms of length and width.

Selecting the automatic option will give the best cutting layout, simplifying the cutting and having the highest efficiency. Select the fast calculation option to finish with the least number of cuts.

Receive adjustable colour output that reduces cutting errors and dramatically increases the accuracy of the work.

Working with this software is simple and has no extraordinary complexity. With the help of this software, you can easily create your cutting designs.

SmartCut Pro Software Capabilities:

  • It has a unit of measurement of inches and feet
  • Easy import of panels via keyboard
  • Quick cut calculation in less than 10 seconds
  • Accurately calculate the panel size for the given parts list
  • Ribbon calculation
  • Design preview
  • Ability to save the design in various formats
  • Adjustable cutting blade

Sketch Cut pro (Fast Cutting)

The point to be considered in use is that this software automatically calculates the cutting of rectangular flat sheets with minimal waste.

This software is designed to cut materials such as chipboard, MDF, Plywood, HDF glass, plastic, and wood.

It is one of the most beneficial software for designing three-dimensional structures. It can be used to create wooden systems, decorations, cabinets, tables, and chairs.

Sketch Cut Pro Software Capabilities:

  • Select and change cutting parameters such as sheet size, blade thickness.
  • Ability to receive order information, materials, order date, order delivery time.
  • Automatic cutting of sheets according to selected parameters.
  • It has two different algorithms used to calculate and optimize the design and select the best cutting method.
  • Can do the automatic calculation for cutting length area, edge strip length.
  • You can download the results in a PDF file for printing.
  • Metric and Imperial unit systems with a simple conversion

CutList Plus fx

The fastest time can calculate the number of raw materials for the project and their price and cost accurately. Select the desired parts and then proceed to advanced cutting.

Increasing waste can sometimes lead to damage to a workshop or factory. To prevent the increase of such destruction, the powerful cutting software CutList Plus fx allows you to make more accurate cuts.

This software helps you significantly reduce losses in your products by determining the cutting lines more accurately.

CutList Plus fx Software Capabilities:

  • Rapid production of precision cutting sheets
  • Save time in producing cutting lines
  • Ability to use a variety of materials
  • Use metric units
  • Produce less waste
  • Report the number of materials used for each project
  • Adjustable on the international SI system
  • Compatible with various versions of the popular Microsoft Windows operating system

Different Methods and Techniques of Cutting Cabinets and Interior Doors

Cutting Cabinets

When buying or renting a house or property, what is the first thing that catches your eye in the kitchen? Having cabinets with appropriate dimensions, using good quality material, and having a beautiful appearance convinces you to proceed with this house’s transaction.

If your home’s size is small, depending on your living conditions, your concern will be more in kitchen appliances placement depending on the furniture you have. This is where the presence of cabinets in the kitchen is significant.

To some extent, dimensional difficulties in the kitchen will be solved by choosing the right cabinets. Still, using different methods and techniques in cutting cabinets will be very important, but not everything ends in the kitchen. After entering the house and visiting the kitchen and its main hall, let’s go to the other rooms. The first thing we face is the interior doors, including the rooms, the bathroom, and the toilet. That will be prominent in your choice when a door is well-made, with appropriate dimensions, quality material, and, most importantly, being beautiful, which transmits the house’s energy to you.

In this article, we try to review different methods and techniques of cutting cabinets and interior doors. Join us.

Different Methods and Techniques of Cutting Cabinets

Before we talk about cabinet cutting methods, it is better to get more familiar with the process of producing cabinets.

Kitchen Measurement

The kitchen environment’s size and the furniture to be placed must first be measured before the design and construction of cabinets can begin

For example, the stove is to be placed on the cabinet, or space must be provided for it, or an area must be provided for the refrigerator in the kitchen.

Cabinet Designing

The type of kitchen system (hallway, V-shaped, U-shaped, and L-shaped) should be specified. The kitchen’s access triangle, which includes the sink, refrigerator, and stove, must also be observed.

Determine the Thickness of the Slices and Cutting the Pieces to the Specified Sizes

One of the most critical things in making a cabinet is to make sure that the pieces are cut with the same thickness and in the right parts. In calculating the cuts’ size, one should pay attention to the wall or floor of the cabinet. In the construction of modern cabinets, cutting is usually done more delicately. MDF and its derivatives are very diverse, which is why there are different machines for cutting them.

Cutting MDF with CNC

Computers must be used for both design and production, and in fact, this device is a set of mechanical, electronic parts that can be moved by giving a specific program to it. This program only needs to be given once, and the device automatically adjusts to the same program once and repeats.

Before starting the cutting operation, for cutting cabinet parts, be sure to inspect both sides of the sheet to make sure that its sides are healthy. And the sides should not be pale and corroded, and you should remove them.

Accuracy in cutting the size pattern because the cutting error, even in millimetres, can be problematic. It will be visible time inaccuracy that the installer has problems installing the doors and cannot deliver the cabinet work cleaned and regulated.

The saw blade for cutting MDF has two edges: a large knife and a small dagger with a short sword for cutting the MDF veneer’s bottom and a large blade for cutting the MDF core and the top surface.

Before you start cutting the parts, you must make sure that the component sticks to the cutting machine’s pattern. Before cutting, be sure that the blades are sharp because the edge’s slowness and making thinning dangerous causes the MDF to fall off, thus reducing the quality of the MDF coating surface.

Cutting the Cabinets with a Jigsaw or hammer Saw

Different tools like jigsaws or hammers are used to cutting fiber, wood, plastic, ceramics, chipboard, all types of metals, and low-thickness materials.

Different ways of cutting interior doors

HDF and MDF doors are the most widely used types of interior doors in buildings. Doors made of wooden doors and glass doors are also used as interior doors. 

MDF and HDF wooden doors are also made of CNC machines without manual intervention and create various designs.

First, the location of the door must be accurately measured. In general, cutting wood in the required dimensions is following the available sizes and the door’s model, and the method of making the door is influential in how the wood is cut.

To make a wooden door, we cut the wood in the desired size and then grate it, then we put it in a machine called a milling machine that has several blades that lock the wood together to make the door strong and durable. To be made.

In simple doors, cut the wood to a standard thickness and then cut it and put it in the middle of a wooden beam and dip the desired sheets in glue and place it under the press machine for 20 minutes to keep the proper heat and pressure under the press to dry the adhesive well. Then it should be placed on a flat surface for a day and ready for installation.

MDF and Slab Doors: Everything You Need to Know

MDF and SLAB doors

Since the materials used in the architecture are changing and the use of different raw stuff has become a routine, the point that must be considered in addition to aesthetics is that the material has adequate strength and longevity. In this article, we try to provide thorough information about the materials used in the construction of one of the essential elements in the building, namely doors. We compare MDF doors and Slab doors that have recently been widely used. With the information provided, we make it easier for you to choose between one of these two types of wooden-based doors.

MDF Doors

MDF doors are made of medium-density fiberboard, which actually is a kind of artificial wood produced from corroded wood particles. MDF is produced using glue, wax, or resin as a sheet under pressure and heat. Construction of MDF resists warping, cracking, and splitting, very similar to wooden doors that have been painted once. This ability to be painted has caused a great variety of colors. It helps you with offering a good number of choices to adapt to your house décor.

Some types of MDFs are waterproofed by nanotechnology during manufacturing, which enhances them so that they can be used for many years. MDF doors are designed for maximum stability and durability, contain recycled content, which is also more affordable than wood doors. MDF is one of the best materials for every size of doors. Interior doors made of MDF are a great choice due to their affordability and sustainability. They do not need repair, making them ideal for a long time.

Slab Doors

Slab doors are usually made up of various materials, including solid wood, fiberglass, or steel, and very often pressed wood with a hollow interior core. If your house has a prefabricated frame, it will be used for its reconstruction. Also, for designing a new house, this type of door can be used. Generally, Slab doors are used in residential and commercial buildings.

Slab door designs vary widely, including simple, unfinished designs and intricate pieces made from all types of hardwoods. Wooden Slab doors are very popular and usually were made of wood from old barns, sheds, or other similar structures.

For a general understanding of this kind of door, it should be known that as long as the door is frameless or hinged, the door will be a Slab. French doors, sliding doors, patio doors, cabinet doors, and even storm doors are also included in this type. They cost less than an Assembled door. Due to the various appearances, they have to be carefully measured to ensure the Slab door size fits. Slab doors indeed weight remarkably less, compared to the addition of a heavy frame.

A Slab exterior door is a piece of wood that does not have any hardware. These doors can be used as an interior or exterior door. Compared to prefabricated doors, most are paneled or flat and can be installed very easily. A Slab door’s benefit is its wide range of designs, especially if you need to add an antique door with different designs to your home even.

 Suppose you consider using Slab doors as external doors and are concerned with security. In that case, you can use steel to solve this problem.

MDF Doors VS. Slab Doors

Slab doors are made of wood and are pressed together to create unique and different entries. MDF doors, on the other hand, are made from a wood product called medium density fiberboard that has the ability to painted.
Unlike MDF doors, Slab doors do not have frames or hinges.

Installing Slab doors can also be relatively simple compared with the Prefabricated doors. When you want to change some doors in your home, you can use a sample for others.

Unlike MDF doors, which can be made of nano and insulated against moisture, Slab doors naturally can not resist wet conditions. Slab doors are mainly used for interior decoration, as they are appropriate for the interior where they are not exposed to the elements such as heat, cold, and moisture that can warp the frame of the door over time.

The steps to install your Slab door will depend on the type of door and existing hardware. A Slab door will either swing open or slide on rails above an opening.

On the other side, an MDF door with a wooden frame requires a flat hinge. To mount it on a metal frame, a welded metal frame hinge is used, but in any case, installing an MDF door requires a skilled installer.

If you are working on a home renovation and changing decoration, a Slab door is all required to completely change the look of your space. In contrast, the MDF door has a standard function that maintains security and privacy. 

Things to know about interior doors

interior doors

Interior doors are generally doors that connect one interior space to another interior space. For example, the doors of rooms or bathrooms, or doors inside the studio and workplace, or both types of space, which are defined in terms of interior space.

What is the acoustic insulation inner door?

Studios are spaces that may consist of several nested rooms, but this nest cannot solve the problem of sound transmission. For this reason, interior doors of any material and shape, accompanied by a set of sound-insulating foams or rock wool, are accompanied by external sound to the inside and internal sound to the outside.

What are the main features of the MDF interior door?

MDF, which is a wood-based product and is densely packed between LDF and HDF, is a medium-density corrugated wood board whose wood chips or constituent powder are coated with a resin or adhesive substrate. Wood is placed. Finally, on this mixed product, a final coating is applied to cover the raw core material to determine the final appearance of the MDF product. This veneer can be made of synthetic materials with different thicknesses or can be made of wood.

Therefore, products made of MDF, such as doors, have both good quality and high durability and satisfy the desired variety in terms of appearance. Also, MDF doors have a controlled weight and are considered a good choice for doors such as cabinet doors, cupboard doors, and interior doors that should not be too heavy.

What is a SLAB door?

The most important and obvious feature of SLAB doors is their flatness. Flat SLAB doors are produced in solid and hollow form and are known as economical doors; But despite being economical, SLAB doors can offer a great variety of looks and materials at an affordable price.

One of the advantages of SLAB doors is their smoothness and ease of cleaning. Especially because of the smoothness, many veneers can be easily glued to this door. In contrast, one of the drawbacks of SLAB interior doors is their low resistance to moisture and pressure, which justifies them.

SLAB doors can be suitable for simple environments such as bedrooms or workrooms or even workplaces and cafes. Also, to have interior doors, you should use a lighter material so that it does not make it difficult for people to move around and can be easily opened and closed with a little force. In this regard, empty SLAB economic doors can be a good option.

Interior doors as part of the decoration

Since interior doors have large dimensions and occupy a lot of visual space, they can play an important role in the decoration of a space. The color and type of opening and closing, or the patterns on it, can all be part of the wall and ultimately part of the decoration, which requires care and taste. Especially the SLAB door, which is perfectly flat and smooth and by some creative methods cannot look like a door at all. One of these methods is to rotate the door on an axis other than the usual axis to the right and left. This SLAB door can be for a not so private space, such as a library or work studio.

We may be faced with a stagnant, dead, and cold space where all the vitality of the environment is on the shower color of the door. In continuation of this issue, interior doors must be compatible with the main interior environment and at the same time can change the atmosphere of the interior. A luxurious luxury environment, where luxury and monarchy are used in other architectural components, requires a space-appropriate door, and in contrast to a simple, non-luxurious, non-decorative, practical environment, an interior door such as SLAB, which completes Be an interior designer.

The incompatibility of the interior door with other components of the interior space makes the door completely inconsistent with space and highlights it negatively in the eyes.

Glass door, a factor in space decoration

Glass doors can be used for cases where the interior space is not visible to other people, such as the lobby space of buildings, but in general, glass doors are more suitable for indoor spaces; Because both the health of the glass is not threatened in the face of outdoor space and the visual security of the indoor space is maintained. The glass interior door can give a somewhat more formal and luxurious space to the interior because it has more details and makes the interior space simple.

More maneuverability in opening and closing the interior door

Since the interior requires fewer rigid locks, a variety of methods can be used to open and close the interior doors. For example, push handles, sliding doors and accordion doors are some of the things that create more dynamism and attractiveness in an interior space.

Important points before buying interior doors

  • Paying attention to the size of the door: There are several prefabricated doors with standard size, but before buying the door or even ordering it, you should pay attention to the size of the door frame and buy the inner door accordingly. Many door frames are not standard and for some spaces even the interior door frames do not fit together. For this reason, the buyer has to order a door for each frame.
  • Paying attention to the direction of the hinge and its location: When buying or ordering interior doors, care must be taken to the direction that door would be open or close. Especially since many interiors have very little space and people may have to intentionally install the door hinge upside down to open the door to the outside. But in any case, since there is no room for maneuver in the face of interior doors, the direction and location of the interior door hinges should be re-examined before buying and ordering.
  • Paying attention to door fittings: handles and locks and door accessories are required to match the overall condition of the door as well as its style and the overall style of the interior. Just as the harmony of the interior door with the interior space is important, so should the harmony of color, material, form of handles, locks, and other fittings.
  • Consult with the seller about the door installation and its covering function: Many doors may seem appropriate for our needs and the place we use, but in fact, the design for our intended use Has not been. In this case, we can consult the seller about where to install the door. For example, using the door in a completely humid place, or in close proximity to water, or in strong contact with sunlight, we can set a specific goal and buy a door with the final cover or outer covering that fits our place perfectly.

MDF, Letron and chipboard differences and how to distinguish them! (Part 2)

MDF, Letron and chipboard

Practical ways to distinguish Letron, chipboard and MDF

Since we briefly took a glimpse of these products materials in previous part of this article, in this article we explore some method to easily detect Letron from chipboard and MDF as well from these two.

Letron is not very resistant to scratches, moisture and abrasion, but it is still one of the most popular coatings for covering chipboard or even MDF.

So, quite frankly, Letron is a thin coating that is glued to wood products such as chipboard to improve its final appearance; But for this reason, chipboard accompanied by a Letron paper cover is also called a Letron chipboard. Therefore, whenever we talk about Letron wood material, we mean chipboard covered with Letron coating.

The way to distinguish letron, chipboard and MDF from each other

Note that generally it is not possible to distinguish these wood products from the veneer, because all the main texture of the wood is covered by veneers of different thicknesses. Therefore, the only way to distinguish these cases from each other is to see naked or peeled wood without its cover. In this case, the distinction between MDF and chipboard is quite clear and it is easy to distinguish between the two.

So, if a person is faced with a cross section of chipboard or MDF, he can recognize the material, even at a small thickness of the board. For example, in the case of boards where the main wide surfaces are coated but the side diameters, which have a thicker strip, still show the raw texture inside the board. But after coating and final finishing of the boards, it is not possible to identify their type of material for the customer and the buyer who is not in the process of manufacturing and only sees the final product. In such cases, the part of the wood that shows its raw texture must be found.

For example, the hinge of a cabinet or cupboard door is a place that has no special coating and shows the raw texture of the inner board. In the same way, the customer and the buyer can observe the raw texture of the interior wood before installing the hinges on the wooden door of the cabinet or cupboard or similar products.

In this case, if a person is exposed to chipboard, he can easily recognize the pieces of wood with his eyes. It is the presence of these small, thin pieces of wood that makes the overall texture of chipboard rough and inhomogeneous. Also, no matter how hard you try to make the chipboard, the final product can not have a smooth and polished surface. Because the size and shape of the chips in the chipboard are different from each other, and this prevents the creation of a perfectly smooth surface.

Of course, this lack of smoothness of the chipboard surface is not to the extent that the veneer does not adhere well to it, but in any case, the ups and downs of the chipboard surface can be seen closely with the naked eye.

On the other hand, the inner texture without MDF veneer is a homogeneous texture, almost one color and smooth. As mentioned, the shape of the very chopped and fine MDF chips makes the MDF cut look smooth, even, uniform and much softer than chipboard.

If we touch the chipboard, its rough texture is felt under the skin, and even a grain of wood chips or chips may enter the skin of the hand, but the only thing that the skin of the hand feels in contact with MDF is probably wood powder or pollen, which would eliminate due to the final coating of the board.

Finally, the detection of Letron depends on the internal core. If the core is a chipboard base, the present product is considered to be Letron, otherwise it is MDF.

MDF, Letron and chipboard differences and how to distinguish them! (Part 1)

MDF, Letron and chipboard

In order to be able to distinguish between wood products, we need to have basic information about each of them. Before explaining practical ways to detect wood products such as MDF, Letron and chipboard we will briefly explore these materials. Testing the quality and performance of these products is time consuming, but the fastest way to compare products such as MDF and chipboard is to look at their appearance and compare their appearance.

Introduction to wooden products materials

What is MDF?

MDF or medium density fibreboard is a medium density wood plank that is between LDF and HDF in terms of strength and strength, which are light and heavy wood planks, respectively. These wood chips, as the name implies, are made of wood chips and are not integrated into the tree trunk. In fact, wood chips are used in various forms in the production of wood products, one of which is MDF. So, when we face MDF texture and its cross-section, we do not expect to see wood knots and the main wood texture.

A press machine is used to better put these pieces of wood together and make a strong wooden board. In this way, the wood chips that are to be converted to MDF are pressed by a press and heat machine to stick together to form a single board. Medium density corrugated board is used for heavier applications that require high strength and weight bearing.

But in addition to heat and pressure, a material with an adhesive nature such as resin helps to stick wood chips together in MDF. The resin provides a substrate for the wood chips to be placed between them to form a homogeneous composition. MDF from very fine wood chips; Which is made almost of the nature of wood powder. The combination of resin and wood powder creates a homogeneous appearance and a single color, and a completely flat wooden board.

What is a chipboard?

One of the first wood boards invented was a chipboard. Chipboard is made of wood chips that are placed under a press and heat machine to form a flat plank of wood with a specific size and diameter.

Chipboard was originally one of the best alternatives produced to natural wood, and its invention showed that it would have a fruitful future. As the following types of laminated and composite wood boards were made.

Two options of chipboard and MDF together

Both MDF and chipboard are green products made from recycled wood; In such a way that intact natural wood is not damaged to make them, and all the materials produced are woods that have been used before and have a waste amount to be used to make chipboard.

But in the meantime, the qualities of these products are also different from each other. The method of construction and the shape and type of materials used affect the quality of chipboard and MDF. Each of these chipboards and MDF products is used for a specific purpose, and the qualities contained in these materials are suitable for a limited range of tools and equipment. It makes sense to go for MDF for high product quality and use chipboard for lighter and less important tasks. That is why before buying these products, we should know them and be aware of the differences between them.

What is Letron?

Letron, also known as Paper Foil or Finish Foil, is a paper cover that is used as a coating on chipboard. This means that to improve the final appearance of the chipboard, veneers are placed on it so that the chipboard has a varied and desirable appearance and covers the not so high quality inside.

Letron is produced in rolls in different sizes and designs, and then a part or plate cut from the same thin paper roll is glued to the chipboard surface with glue and a pressing machine.

In the second part of this article we will explain some practical ways to detect these materials here …

What are different types of MDF cabinets?

MDF cabinets

It may be interesting to know that many of the appliances we use at home, at office, accessories such as cupboards, drawers, bedding, etc. or even in public places are made of MDF. But what exactly MDF is? What are the pros and cons of this popular wood type? In this article, we are going to talk about MDF in details. So, join us!

MDF stands for “Medium Density Fibreboard”. A board made of wood products is a combination of softwood, fine wood and hardwood mixed with some resin and wax; This wooden product is compressed and pressed during high heat to finally obtain the desired fiberboard.

MDF is one of the most widely used products in the construction industry and materials. Due to the fact that this wood product is much stronger and lighter than other wood products, it has more applications in industry. Hence, its mass production in the industry is impressive. Moreover, MDF wood products have grown rapidly in the industry since 1980, so that they can be coated after production and presented in a variety of designs and colors. Additionally, veneers used in MDF wood products, which are mostly decorative veneers, in addition to attraction due to their durability and application in the kitchen industry are more common. In the industry, melamine veneers are used as the most widely used veneers in the MDF industry. In this process, patterned or plain veneers with glue, pressure and heat press are usually glued to the fiberboard and then used as the most widely used veneer for kitchen cabinets.

Another wood product is chipboard called chipboard. Chipboard is a medium-density fiberboard made from particles of chipboard that are relatively smaller than a piece of MDF. It is even sometimes said that this model is made of wood chips, which are wood products from wood waste, which after exploiting the wood of the tree, convert the obtained waste into wood chips; It is then dehumidified and after dehumidification they are homogenized and glued, then these pieces of wood are subjected to heat press and after cooling and sanding, they become the same chipboard; Chipboard is another wood product used in industry.

Another wood product on the market is called HDF or high-density fiberboard. This wood product is also obtained from wood waste in such a way that this wood product needs more heat and heat press. It is used after pressing and homogenization, but since it has a much higher resistance than chipboard and MDF, its production cost is very high.

Introduction to the various types of MDF cabinets (MDF)

Nowadays, the high variety of cabinets has led to the classification of cabinets based on color, shape, material, model of opening and closing. But cabinets whose bodies are made of MDF, there are different types that differ in their cover and are often known as the cover of this category of cabinets.

Cabinets with melamine or laminate veneers

MDF cabinets with their melamine veneer is one of the veneers that rely on MDF cabinet sheets. In the definition of melamine veneers, it should be noted that melamine veneers are adhesives made of resin, by which cellulose sheets are glued to MDF surfaces with high heat. On the other hand, it is also called Low Pressure Laminate. To make low pressure melamine laminate, usually very high pressure and heat is used, which makes it more resistant so that some of these sheets and veneers are even used in the exterior of buildings.

One of the advantages of using these coatings in MDF cabinets is its very high durability along with its high quality. Also, unlimited variety in design, patterns and color is exemplary. These coatings are easier to wash and clean than other coatings. One of the disadvantages of linoleum or melamine coatings is its low durability against moisture, while these coatings are heat sensitive.

Vacuum coated MDF cabinet

MDF cabinets with membrane veneers (PVC) are another model of veneers that are stretched on MDF sheets and give it a special beauty. It should be noted that in this model of cabinets, different designs can be created on these sheets using a CNC machine, which has led to the diversity of its design. Also, this model of veneers can be turned into completely classic cabinets due to the CNC press capability. 

MDF cabinets with wood veneer cover

As the name implies, this model of MDF cabinets has used wood veneers for a natural look, oak veneers or even walnut veneers. One of the advantages of this model of natural veneers is that it is cheaper than all-wood cabinets. Also, its resistance to moisture is exemplary for the applicant or customer, while also having high strength. Disadvantages of this model of veneers include limitations in choosing the type of wood and its color limitations.

High gloss MDF cabinets

Plexiglas covers that give your MDF cabinet a clear and glassy look and of course perfectly smooth and clean. These coatings are new. Also, using these covers will make your kitchen reflect sunlight. Therefore, today in the new interior design trends, more attention has been paid to this model of cabinets.

The advantages of using this model of veneers are its high color variety along with its easy wash ability. These veneer models, in addition to being light in weight, also have high resistance and are lower in price than other glossy veneers. They are more economical. Disadvantages of this model of coatings include low resistance to moisture or fingerprints, which increases the need for cleanliness.

UV coated MDF cabinets

UV coating would be attractive to you when you know that with this coating, no fingerprints will remain on your cabinet. Coatings that make your cabinet matte color a glossy surface. Therefore, these coatings are used for cabinets where the customer is supposed to have a high sensitivity to the transparent and glossy surface of the cabinet. One of the advantages of this model of coatings is its high color variety. Preservation of color and scratch resistance are other advantages of this model of coatings. UV MDF cabinets coatings also has disadvantages, including its high price, which not everyone chooses.

Introduction to various types of wood (part 2)

types of wood

In the previous part of this article we reviewed various types of natural woods and explained about factors that affect the formation of wood texture. In this part we will overview the human made and synthetic wood types.

Wooden products

Wooden products or “synthetic” types of wood are processed under a series of regulations to deliver a final product better than the original material. Processed wood in the workshop environment is subjected to a variety of actions, such as heat and pressing, to create a product different from the natural raw material, depending on the purpose of the product. There are different criteria such as thickness, resistance to external factors, weight, beauty, strength so that the workshop can decide exactly what to do on the original wood.

These woods are usually made with disposable materials that do not work with carpentry workshops based on size and thickness. The wood raw material, by combining other intermediate materials, is pressurized to form the final board product. The following classification is based on the shape of the material used:

  • If the resulting board is produced by putting together thin layers of wood and forms a set of layered compression plates, this product is called a layered board. Multilayer boards are another name for this product, which is named after the number of layers in the cutting board.
  • When wood chips form the main board instead of wood layers, the product takes on the name chipboard. The texture of this board is not composed of layers mounted on top of each other, but of small and large pieces of wood that are visible to the naked eye.
  • If the board is made of wood fibers, it gets the overall name of the fiberboard. Fiberboard itself is divided into different types. LDF, MDF and HDF are types of fiberboard.
  • If we use only wood flour or powder instead of wood fibers or wood, we naturally need another supplement to form the board. The second material used is plastic, and for this reason, the name of the product made with wood flour under heat and press is plastic wood or polywood.

Multilayer board

Since the plywood is made of multi-layered wood with adhesives, it can be trusted to a considerable extent and its range of application can be expanded. In fact, in this product, thin wooden layers have formed a thicker layer, and the overall thickness of the plywood means the total thickness of its forming layers. To maintain the strength of the board as much as possible, the layers are stacked perpendicular to each other based on their fibers to reduce the risk of breakage. The number of layers used in these boards varies depending on the application. This board can be made of different types of wood at different prices. The large size of these boards makes them work faster. Also, this wood is perfectly suitable for all kinds of drilling and sawing and other operations to be able to turn sand into any tool.

Chipboard

To become a wooden board, this product requires a material that acts like glue and sticks the pieces of wood together to form a single board. The material chosen for this purpose is resin or wax. The wood density of this board is high, but it is known among wood boards as the weakest and lightest board. Chipboard usually does not have a cover and is used in the same raw form for places that are not visible. Sometimes different covers or colors are used to make the board more beautiful. The coatings used for chipboard include natural wood veneer, synthetic veneer as well as glazed or varnished. Natural veneer that is natural and genuine wood; Artificial coatings are used in different colors and designs; The varnish is one or more coats of paint, which is responsible for the chemical protection of the chipboard. The board’s resistance to water and moisture is very low and can be a problem.

MDF

MDF, which stands for Medium Density Fibreboard, is a medium-density wood composite. That’s why it has the word medium in its name. Like chipboard, MDF is made from waste and wood fibers, but is much stronger than it is. A cross-section of the MDF shows a rough texture and shows what material the board is made of, but wood chips, unlike the chipboard, are not visible to the naked eye in the MDF. MDF can also be supplied with a variety of coatings. Fiberboard with a specific gravity or density higher than this HDF and with a specific gravity lower than this is called LDF.

HDF

The composite of HDF fiberboard, which stands for Hard Density Fibreboard, is named after its high wood density. The same MDF features are true for this board, but the only difference is that it has a higher density than it does. Higher temperatures and pressure are required to make HDF, but in some cases less adhesive is required. The result of this heat and high pressure makes the HDF highly resistant, which sometimes ends in a high price. The high density of this board increases its machining and tooling capabilities and creates better mechanical and physical properties for this board.

LDF

Unlike the Low Density Fibreboard, the LDF, unlike the HDF, has a low wood density. Like MDF and HDF, LDF is available in a variety of thicknesses and coatings.

Plastic wood

Plastic wood or WPC wood, which stands for Wood Plastic Composites, is made from a combination of flour and plastic or thermoplastic. Recycled materials are used to make this type of board; Both the plastic used in it is recycled and the wood waste is used. Finally, this green product itself can be recycled.

ThermoWood

Thermowood is the natural wood that is heated to change the cellular structure of the wood. Of course, heating has always been done to increase the strength of natural wood. This heating allows the thermowood to acquire positive properties and characteristics that either the natural wood did not have or acted poorly on. These properties, which are not present in natural raw wood, include resistance to decay, resistance to insects, resistance to moisture, high durability, and non-expansion and non-shrinkage. These features allow thermo wood to be used in exterior construction and parts of buildings such as roof gardens or swimming pools without any restrictions.

What is MDF and what are its advantages and disadvantages? (part 2)

What is MDF?

In the previous part of this article we explained …

The coatings used to cover MDF have a wide variety of appearance. Types of veneers that have a natural or artificial wood appearance, a variety of colors, a variety of matte or glossy or high-glass coatings, a variety of protective coatings and even different synthetic raw materials used for different purposes. They can talk about this diversity. MDF natural wood veneer, for example, is true that the soul and nature do not have the natural material of wood, but sometimes it looks so natural that only a professional can distinguish artificial veneer from natural. Ultimately, this apparent diversity of MDF does not limit its use to a specific class, age, or taste, and everyone can have the look they want from MDF.

As mentioned, MDF is not water-resistant on its own, but if waterproof coating is used to cover it, it will no longer blow in contact with water. This swelling becomes rotten like any other wood if it is in constant contact with water. However, one of the best features of MDF is that no matter how small it is, it can fix that problem because it is receptive to a variety of veneers.

In addition, the high price of natural wood made it an almost luxury item. With wood products, it was possible to have items with the appearance of wood and a quality almost similar to it, and even with more benefits. One of the biggest advantages of MDF is its reasonable price compared to natural wood, and following this story, wooden goods are available to everyone.

Natural wood has a long life if properly maintained in a climate and adaptable climate. But it has always been a host for a variety of insects and pests, and environmental and climatic conditions such as wind, frost, and rain have affected wood erosion. Due to its chemical content, MDF is not a popular food for insects and termites, so it is safe from pests and fungi.

One of the issues related to materials and structures is their expansion and contraction and their reaction to temperature changes. This can be dangerous for the connection of materials and over time destroy the device or structure by disrupting the connection points. The same can be said about parquet flooring in the form of protruding or coming into place in some places. Or changing the size and shape of the cabinet door will affect the hinge and loosen or loosen it. Of course, in addition to temperature and climatic changes, accuracy in measuring and directing wood texture also plays a role. However, DF does not expand or shrink in cold and heat.

It’s also true that MDF, like the rest of the raw materials, needs care, but you don’t have to be obsessed with the material. MDF, for example, is quite easy to clean, and this is especially important in appliances such as kitchen cabinets.

In addition to all the benefits of MDF, there are a number of disadvantages.

MDF defect

For example, in the production of MDF, an adhesive (resin) is used, which emits formaldehyde gas and can be harmful to humans. It is a colorless but pungent gas that is likely to cause cancer. Of course, this risk is unfortunately more noticeable to producers and people in the factory or cutting workshop. This is because the glue is no longer a threat after the glue production and drying process is completed, in addition to the fact that the installation of the coating on the MDF stops the gas leak to a good extent. Of course, these risks are greater for children and the weak than normal, and care must be taken in choosing them.

One of the possible disadvantages of MDF is that it is true that MDF has a compact and hard material, but since it is made of thin and fine material, it can be more flexible in places than ours. We want to show. This means that at certain points, the bolts and nuts may be harder than the overall brain tissue of the board and may take up more space than needed. As a result, the screw loosens and loosens the connection.

The last drawback of MDF is when the MDF breaks down. MDF offers the best resistance to impact and maintenance of heavy objects until it cracks and breaks. But when it breaks, it’s even harder to fix and glue it than it is to stick to natural wood, and it may not really fix it. The same thing is repeated in the gaps created in the MDF cut, and the tools that are harmful to the MDF must be prevented from being damaged

If you have any further question about the type of MDF you need please feel free to contact our expert in Rosene office.

Introducing different types of MDF PVC, Letron and Melamine wood

Pre Laminated MDF

What is MDF?

The advancement of industry and the limited nature of natural resources have led us to produce and use artificial and man-made products. One of the things to note about this is the wood products. Wood has long been considered a raw material for the construction and manufacture of all kinds of equipment. But, as mentioned, the limited resources and other political-economic reasons led us to turn to other options. Also, the goal of producing processed products was to produce products that could bring together the features and benefits of previous products as much as possible in a new alternative product. Such composite products are final products that have better properties than their raw materials before blending. These include MDF fiberboard and other wood citrus, as well as artificial coatings.

The word “MDF” stands for Medium Density Fiberboard. This wood product is made of wood fibers and count therefore in the group of fiber boards. In this sense, MDF accompanies the word medium in its definition, which has a medium density or specific gravity. Any fiberboard that weighs more or less than this specific gravity falls into the category of HDFs and LDFs, respectively; Because they contain hard or tough words and low in their definition. MDF is one of the most popular wooden composite materials in terms of its extensive benefits and has been widely used in industry, equipment and construction. These benefits include reasonable and affordable prices, resistance to erosion and insects, high appearance diversity, acceptance of special coatings.

This visual diversity of MDF is created by coatings of different materials. Even natural wood veneers are used to cover MDF boards, but synthetic materials play a more prominent role in MDF, as there are a variety of veneers to enhance. Low resilience and MDF deficiencies are used. These properties are not found in natural wood, which is why we have basically turned to synthetic products such as MDF. Examples include waterproof, antifreeze, antifungal, fire retardant coatings and many others. In terms of veneers that only cover the appearance of MDF, a wide range of colors and visual diversity is available. MDF coatings are a layer of adhesive-coated coating that adheres to the board or raw MDF board due to heat and pressure from the press machine. As mentioned, each coating gives MDF both positive and different functional properties. In the following, we want to get acquainted with three artificial veneers that are placed on a special purpose as a cover on MDF.

Everything you should know about PVC

PVC is a polymer product that has unlimited application in a variety of fields and is therefore one of the most important polymer products. The original or scientific name of this product is Lee Vinyl Chloride, and PVC represents the same name (Polyvinyl chloride). In the construction of PVC, the logic of replacing another material was natural rubber, which was obtained with great difficulty and time. Chemists from all over the world were researching the material, but the hardness and fragility of PVC at the beginning of its construction made it difficult and perhaps impossible to work with. Finally, research and experiments in the 19th and 20th centuries yielded results, and with the addition of additives, a soft, flexible, workable polymer product was produced. Since then, with the advancement of PVC, this material has been proposed as an alternative to previous industrial and construction materials.

One of the advantages of PVC is that it is chemically stable, flexible, resistant to high temperatures, and easy to disinfect. Also, the resistance of PVC coating against scratches and abrasions is high.

PVC vast application in almost everywhere!

PVC, like MDF, is applied in many cases and is even more widely used than MDF. In addition to home application, it is also used extensively in the construction of land and water vehicles, false ceilings, partitions, tank coverings, protective coatings, furniture making, door and window construction, and the wood industry. At the same time, PVC is one of the coatings used on MDF to make a comprehensive cover on both sides of MDF. PVC coating is used on MDF to reinforce some of its properties and make it a superior product, or to give new properties to the final product as a composite product.

PVC itself is produced in white and comes out of the factory in the same color. But since it is applied for various purposes, its color and design are very important and should be changed from the original design and shape. Of course, PVC painting is a long and expensive process, and this prevents a large variety of colors and designs of PVC. For this reason, PVC sheet is coated, which is available in various designs and colors, and most of them use the same coatings. These sheets are available in a variety of designs, such as wood designs or a variety of matte, glossy, and high-glass designs. Various thicknesses are also considered for these PVC coatings.

These sheets, which are used as sheets, have the ability to cover any type of surface with any angle and ending and curvature. Especially on boards that have been machined or used, this coating can create a uniform surface as a cover and help clean the final product. For instance, when covering doors that have been machined and differ in surface and depth due to the original design, a continuous coating is required to cover all the ups and downs and dimensions. These doors are covered with PVC sheeting to form a uniform final appearance, as if they were immersed in a concentrated liquid.

Especially PVC coating in the form of thin strips as thick as MDF board is used to cover the cut part of the board. This strip makes the inner texture of the MDF indistinguishable, and the sharp cut corners become softer and the product looks more beautiful. In this PVC application, the coordination of the color of the strip with the color of the MDF board is very important.

Do you know what “Melamine coating” is?

Melamine is a polymeric material that is popular in the plastics industry due to its unique production processes. Low Pressure Melamine is just one type of coating that is placed on a wood product such as MDF to cover it. These coatings are used to protect MDF against moisture, scratches and heat, and many others. These thin sheets of adhesive are glued to wooden boards, especially MDF, by heat and pressure from the press machine. These veneers are one of the most popular veneers for MDF. Due to the complexity and difficulty of the melamine coating process, many MDF manufacturers also consider a separate melamine MDF production line.

Melamine is a type of laminate that is produced under low pressure. Artificial laminate flooring itself is classified into several categories: high-pressure or HPL laminates, low-pressure or LPM laminates, and compressed or CPL laminates.

The two groups of HPL and CPL laminates are used in different locations based on the level of safety and quality of construction. For instance, high pressure laminate is suitable for hospital and laboratory environments because it is highly resistant to external factors and cleaning them frequently does not harm it. Of course, the downside of high-pressure laminates is their high durability, low flexibility, hardness and fragility. Compressed laminates are also produced with more layers than the previous model and therefore have a longer life and durability than it.

In the meantime, working with low-pressure laminate flooring, or melamine, is easier than working with HPL and CPL. Melamine coating is used both for indoor and outdoor application. Furniture such as sofa, desks and bedside tables, toilets, kiosk cabinets, wall coverings and cupboards and shelves are just some examples. In fact, melamine can be considered as a coating with the widest range of consumption for wood products. This type of decorative paper has a high variety of appearance and does not limit the manufacturer in this regard, but it is not possible to have a glossy appearance with this veneer material.

Like PVC, melamine coating tape is used to cover the edges and diameters of MDF boards to soften both the sharp edge and the rough texture of the board.

Melamine decorative paper is resistant to heat, scratches, moisture and abrasion, but is not highly resistant to acidic and alkaline materials.

Stylish Letron decorative paper

Letron paper cover is also known as Paper Foil or Finish Foil. Letron is also one of the coatings that adheres to the surface and edges of woodworking tools such as MDF. Due to its low structure and price, this coating is not very resistant to moisture, heat and scratches. But it is still one of the most popular coatings for MDF in safe and non-hazardous cases.

It is made and glued to the board in such a way that it is first produced in a certain weight and dimensions, impregnated with glue and sold in rolls. The roll of paper is then opened and placed on the desired surface and, as in previous methods, is pressed to the raw MDF board under pressure. In such methods, it is important that the surface of the MDF board is homogeneous as well as smooth and polished so that the coating sits well on the surface.

In some cases, this coating is used to make the final effect of the work, so its design, matte and gloss are important. But most of the time, this coating is used as a simple coating to cover the raw texture of MDF board, only as a substructure, and finally it is painted so that the board is painted. In these cases, the final appearance is determined not by the Letron coating but by the same coloring.