Constructing Frameless Kitchen Cabinets (Part I)

Frameless Kitchen Cabinets

Frameless kitchen cabinets are European style products that interior designers offer for their customers to enhance their kitchen aesthetics and functionality. These frameless products are ideal for the kitchen and practical for the bathroom, office, home theatre, and other renovations. This article is not just about constructing these practical products, but it contains everything you should know about these particular products.

Many people desire to make frameless kitchen cabinets for their homes, and learning the constructing process is often challenging due to the shortage of information on the internet. Therefore, people should search and read a lot to find and combine the requiring information for creating these practical products. Thus, we decided to provide all the information you will need, and we tried to make things easier for you.

Frameless kitchen cabinets are affordable and easy to build. They are beneficial for the homeowner by providing extra storage space over face frame cabinets. They are various methods that are used to build frameless kitchen cabinets. However, they all follow the same principles. Construction of these products is relatively straightforward, and the most challenging aspect is planning and sizing.

Frameless Kitchen Cabinets Carcass

Frameless kitchen cabinets have a more contemporary appearance and can be dressed up with elegant doors and trim for having a more classic feeling. The essential step of creating these practical products is building the cabinets carcass. The cabinet carcass is the main body or box of the product, which does not contain doors, drawers, boxes and fronts. It is possible to configure this structural piece in different methods to allow drawers and doors to suit your needs.

The most straightforward kitchen cabinet design to install and provide strength is creating an entire back cabinet carcass with MDF panels or other robust wood materials. It should consist of top stretchers, and it can be constructed from a single sheet of MDF panel. The carcass often has some essential parts, including two sides, shelf, bottom, back, sub toe kick and three stretchers.

Base Options for Frameless Kitchen Cabinets

Each system has its unique benefits and limitations. There are four separate ways to configure the lower section or the base of the frameless kitchen cabinets. These base producing methods are as followed:

Standard Base in Frameless Kitchen Cabinets

The standard base used in frameless kitchen cabinets has the sides and back of the product extend down to the floor. This type of base is notched in the front for providing a toe kick. A sub-toe kick in this system can provide additional support for the bottom and makes it easy to apply finishes such as decorative baseboard with MDF panels over a continual stretch of cabinets for a seamless appearance. Building this type of base is relatively tricky and utilizes a bit more MDF or plywood material. However, it can provide a single kitchen cabinet unit with advantages and fit the area’s layout. It is essential to remember to shim each kitchen cabinet individually for making it level. Most of the semi-custom kitchen cabinets available in the market are constructed with this method.

Common Base Without Toe Kick

Some interior or kitchen designs do not require a toe kick when they need a built-in cabinet system. This type of base has pros and cons similar to the standard base system, except it does not involve toe kick. Instead, this method accommodates with a decorative MDF panel or plywood with the same kitchen doors thickness. They are applied all over the base of all frameless kitchen cabinets after the installation process is completed.

Separate Base Platform

One of the best ways to construct frameless kitchen cabinets is using the different base platform technique. This system consists of a frame made up of hardwood flat panels, MDF panel, or plywood top providing toe kick with various heights. The most noticeable advantage of this technique is that the cabinetmaker can level the platform before installing the products. Then the only thing required is to place the kitchen cabinets on the panel without having to do much if any extra levelling. This type of base system is also more substantial and more stable than other types attached to the cabinets. Additionally, it is possible to create toe kicks on the sides of the frameless kitchen cabinets where necessary, such as the end of a kitchen island or a cabinet run.

There are other essential things to discuss the frameless kitchen cabinet construction systems we have provided in the second part of this article. We recommend you read it if you consider making a perfect cabinet for you your kitchen or you need to know how manufacturers create them.

Tools Needed for Making a Cabinet (Part II)

Making a Cabinet part 2

Making a cabinet is a process for creating aesthetic and functional products for different residence portions, such as kitchens, chambers, and bathrooms, which requires some essential tools. Experts and experienced carpenters do the job in the fastest and most precise way possible by utilizing these tools. However, making a cabinet with these types of equipment is also possible for individuals who tend to go for the DIY process. In the Tools Needed for Making a Cabinet (Part I) article, we discussed two must-have tools for creating these practical products. In this section, we will introduce other beneficial tools that can be handy for the purpose.

Miter Saw for Making a Cabinet

Miter Saw is a must-have cabinetmaking tool for cutting different wood materials such as MDF. The table saw sits rigidly in its appropriate place while needing feeding woodwork in the blade. It brings the edge down to the working material for the process. However, this tool design is not for ripping the fabric, but they bring the cutting tool down onto the fixed piece, and they help the process. The word miter refers to making cuts with angles for specific joints on trim or frame material. This tool is available in various models, including Standard, Compound, and Sliding Miter Saw. The first model features a fixed swing arm that can be adjusted from 0 to 45 degrees. This type is a simple tool, but most carpenters opt for its more complicated systems for making a cabinet. Compound type can also create 45- and 90-degrees angle cut. However, by utilizing this tool, the cabinetmaker can cross-angle the working piece for creating more aesthetic kitchen cabinets. The sliding miter saw feature arms that allow it to cut much wider stock than the other types

Having High-Quality Saw Blades is Essential

Having sharp and precise saw blades make a substantial difference in making cleaner cuts without frays. Crosscut saw edges are perfect for cutting engineered woods and are suitable for across-the-grain fabrication on trim. On the other hand, for ripping with wood grain, the most practical tool is the Rip Saw Blade. They work at a fast pace and provide safety and efficiency. However, it is possible to get the best of both ripping and crosscut by utilizing combination blades.

Use Drilling Jig for Making a Cabinet

Drilling jigs are designed to help the carpenter make accurate, reliable and repeatable holes in the working piece. Some artisans prefer to construct their unique tool. The particular advantage of the drilling jig is that it can serve as both guides and clamps for creating holes in an exact location with a suitable angle. Most of the drilling jigs are adjustable for achieving customized spots equivalent to the needs. This tool is available in various materials such as wood, plastic and metal.

Scribe Tools

This tool is a piece of must-have equipment for making a cabinet that allows carpenter mark wood or other materials for having a clear pattern of cutting, drilling and other operations. It is perfect for transferring a pre-defined way to a surface destined to bond with it. Experts regularly utilize this tool to trace and transfer irregular shapes to a new cabinet design and counter joints. Most scribes are made from metal materials, and they feature a sharp point to inscribe pattern into a new surface.

High-Speed Hinge Placement Tool

Hing placement on the kitchen cabinet doors must be precise for excellent finish and fit. Shop-made jigs or commercial scribes can slow down the process of making a cabinet. Thus, it is essential to have a tool for fast and accurate hinge placement. The high-speed hinge placement tool works well with various hinges. Some of them feature three spring-loaded punches for transferring drill points at a higher pace.

Self-Centering Bits are Beneficial for Making a Cabinet

Another tool that is practical for both making cabinets and various interior doors is the self-centering bit. It is prepared to many extents and quality standards and comes from different sources. The best bits are often made from hard carbon steel guide barrels while having a tungsten or carbide internal section. The guide barrels align the bit with a fastener or hinge and then line the bit to make a perfectly centered hole. Another essential advantage of these tools is that there will be no bit slippage across a tight grain or error in hinge creep when the carpenter makes self-centering bits.

Dado Set with a Thin Kerf

Making a cabinet requires much more delicate cuts than other typical construction work. For building a high-quality kitchen cabinet, even the most diminutive dimensions make a considerable difference. This is especially true when cabinet making process needs dados and precise cut kerfs. Kerfs are the channels created by a saw blade that is not set to sever the wood material severely. Thus, using a dado blade can help the cabinetmaker adjust the kerf widths. There are unique dado blades that are designed to allow experts to create thin kerfs.

Tools Needed for Making a Cabinet (Part I)

kitchen cabinet cutting

Making a cabinet serves the interior designers in creating aesthetically pleasing rooms and kitchens for homes. Novice woodworkers or professional carpenters, and even large-scale manufacturers appreciate having proper tools for making a cabinet. The right equipment and tools make the difference between efficient applications with stable structure and sloppy works where nothing fits correctly. Investing and utilizing the best tools will bring a return that will be hard to defeat. Many people love woodwork and show interest in DIY cabinetmaking, but they don’t know what tools they need to complete their work perfectly.

Some tools for making a cabinet are expensive due to their complexity. Thus, they are difficult to master and purchase. However, once an individual learns them, they make the job much faster and more precise. There is no worry for people who don’t want to spend a lot of money on tools because other cabinetmaking tools are more straightforward, smaller, and require less money output to purchase. However, there is some essential equipment that is needed for making a cabinet with a DIY process. We have included all the must-have cabinetmaking tools that are available in the market in this article.

Using Clamps for Making a Cabinet

Making a cabinet without using clamps is almost impossible. These tools are convenient, and they replace human hands in many situations. A suitable clamp assortment is similar to having an assistant in the workshop. They hold materials in the demanding place while the carpenter measures, cuts, joins and fastens the work. There are countless clamp models and design available in the market because there is no such thing as an on-size tool for fitting all types of work.

The oldest mechanical clamp designs are called C-Clamps. Carpenters have been using them for hundreds of years. These tools have a simple steel frame with an open throat which is controlled with a screwed jaw. They come with various size ranges and throat depths. Another clamp tool for making a cabinet is the Pipe-Clamp featuring an iron pipe with one fixed jaw and an alterable clamp face. Sizes of these tools range from long to short. One of the irreplaceable cabinetmaking clamps that utilize a metal bar frame instead of pipe is the Bar-Clamps. They combine the depth of the C-Clamp and the strength of the Pipe-Clamp. However, if the carpenters tend to assemble large structures such as cabinet boxes for kitchen applications, Band-Clamps can quickly wrap or secure the work. The Band-Clamps feature plastic straps and ratcheting controls that allow the cabinet maker to tighten the components. However, it is essential to note that making a cabinet requires specialized clamps such as 3-way face and flush-and-flat face clamps that can make tricky joints simpler.

Table Saw is Essential

Table Saws are considered the heat of a woodworking shop. Artisans with much experience can create excellent cuts on a table saw and make the process safer, which means that these tools can be dangerous in the wrong hands. However, modern table saws feature perfect safety devices in guides, guards, controls and adjustments. If there is one must-have tool for making a cabinet, then it is the table saw. There are various options available in the market for this particular equipment. Making the right choice for the shop can be a little bit confusing. Thus, it is essential to know them individually to make the most efficient choice for the job.

The first type of table saw is the cabinet making one that is centerpieces in a woodworking shop. They feature heavy and rigid machines that fit between the table extensions. These tables saws accept blades with various diameters and can handle large pieces such as MDF boards for doors and cabinets.

The second most popular table saws are Contractors, which are medium-duty machines that many carpenters utilize for their work. These are portable table saws that can make accurate and precise cuts while handling various sizes of blade diameters.

Along with the cabinetmaking and contractor table saw, another tool called Benchtop is practical for the purpose. It is relatively small and compact while being extremely handy for making a cabinet. These tools are also portable that make perfect resources when cutting small materials on the installation process of cabinets.

In Part II of this article, we will discuss other practical tools for making a custom cabinet for the kitchen or bathrooms.

Top Cabinet Construction Methods

Cabinet Construction Methods

Cabinet construction methods are systems that manufacturers and carpenters utilize to produce products that can enhance the functionality and aesthetics of the interior. Customers are often curious about the process of these methods before considering buying them for their beloved homes. The construction method’s quality determines the lifespan and durability of the remodeling and new kitchen development investment.

There are many various cabinet construction methods to create a cabinet due to the different ways of joining woods and materials together. Thus, producers can utilize multiple systems of joining the products carcass and frame facing. Many homeowners demand projects that need to be completed as soon as possible, and they do not favor spending a lot of time on methods that look perfect. However, with the systems, tools, and products available in the industry, there is no need to build robust joints, which is followed by utilizing few joints to increase the work pace and make things simpler. Each project’s requirements will be different, and some situations will need better creativity for making the method work. Thus, cabinet construction methods will be easy and fast in some cases, and others will consume too much time.

Now, let us introduce a few of the most common cabinet construction methods practical in making these products. Each method has its unique purpose and properties. Generally, experience and available tools will help customers choose the most efficient system for making their kitchen cabinets. However, this does not indicate that they will always create aesthetic products. Thus, it is essential to take more steps for ensuring the beauty of the cabinets, which means that it is crucial to have a plan ahead and determine the cabinet pieces that will be visible after the process is finished.

Butt Joints and Wood Screws Cabinet Construction Method

Building cabinets by drilling butt joints and wood screws are the fastest method to produce the carcass without special tools requirements. The only tool that is necessary for this system is a drill to drive the screws. Some carpenters utilize suitable fasteners and wood glue to ensure the product’s stability. This method is ideal for projects where painted kitchen cabinets are installed. Once the face frame is on, and the caulking, painting, and filling are done, the joints will no longer be visible.

The one and only concern with this approach is that the fasteners can be visible. However, there are several ways to hide them, including covering the sides of the cabinets and ensuring that the screws are counter-sink so that the installer can fill them with wood filler or putty. If the sides of the products cannot be seen, the visibility of the screws will no longer be an issue.

Butt Joints and Pocket Hole Screws

Another easy way to create cabinets for different uses is utilizing butt joints and pocket hole screws. This method requires a jig for drilling holes, but it will often go for a stable and sturdy product to join the face frame. Pros of this system include being easy while the fasteners will not be visible. However, there are few cons for this method:

  • The visibility of back panels from sides
  • Time-consuming process for pocket drilling
  • A special jig requirement

Dados Cabinet Construction System

Dados cutting is used to allow the cabinet’s bottom, back panel and fixed shelves to recess into the sides of the product. However, it can be time-consuming and tricky, but it pays off in aesthetics and appearance. This cabinet construction method requires special tools and equipment such as a table-mounted router and table saw, while the carpenter should put so much effort and patience into the work. Creating the correct type of width for dados is tricky when the thickness of the materials is different. Thanks to caulk, when constructing a cabinet for the further painting process, it will not require much precision like natural or stained wood. Thus, this method can create a clean look with no visible back panels or fasteners. However, due to the system’s complexity, it will need experience, special tools and precision for the best results.

Dowel and Dovetail Joints

Quality cabinet doors and drawers are often created by using either the dovetail or dowel method. Cheap and low-quality products utilize staples that will not hold for a long time. In opposition, dovetail joints are deemed to be the premium standard for constructing MDF kitchen cabinet doors. This method features interlocking sections of woods that hold each other firmly and do not require additional nails, staples, or screws. The best carpenters use dovetail joints and add wood glue to create the longest lasting and finest cabinetry systems available. The dowel jointing method is almost similar to the dovetail system, but it is more suitable for homeowners or contractors who need to get the job fulfilled with a smaller budget.

MDF Panels in Interior Design

MDF Panels for Interior

MDF panels are decorating materials that can satisfy almost every type of interior design and project. These materials are becoming very popular among designers and homeowners who consider creating aesthetic and durable interior equipment. The term MDF attains for medium density fiberboard, an engineered wood product with cost-effective and stable characteristics. These boards act as well as a substitute for wood materials. Manufacturers produce these materials with sawdust and other wood residuals while breaking them into their component fibers. Bonding substances fuse these particles, such as wax and binders, into a panel. The standard MDF panel is often available in a thickness range of 4 to 25 millimeters with plain or pre-laminated surface protection. These panels are also available in a variety of finishes and colors.

MDF Panels Characteristics

Just like any interior product, medium-density fiberboards come with unique characteristics. These characteristics made them practical and suitable materials for different applications. The followings are some of the essential properties of MDF panels which any customer should know before purchasing them:

  • One of the advantages of MDF panels is that these boards do not have grains due to their uniform density, resulting from materials composition, unlike solid wood.
  • These panels feature a smooth surface due to their knot-free and internal layers characteristics. Thus, carpenters can saw and make grooves or moldings on these particular materials.
  • The sustainability of MDF boards is perfect due to their structure made from waste products such as sawdust and wood fibers. However, the glue utilized in the binders are often known as carcinogenic, and it is better to look for materials that have a controlled process and additives manufacturing process. This type of procedure can minimize and decrease formaldehyde emissions which can cause health problems.
  • MDF panels have dimensional stability meaning that they will not expand or contract with temperature change and heat as standard solid woods.
  • Manufacturers utilize veneers or laminate on the surface of these boards to create a realistic wood finish on the furniture and doors.
  • One of the benefits of medium density fiberboards is their capability of being painted, polished and varnished.
  • Low-quality MDF panels can swell or warp when exposed to water. On the other hand, exterior grade boards have water-resistant characteristics with engineered and greater strength and density.
  • They are no air pockets or waviness in these composite materials due to the high pressure and temperature manufacturing process. Thus, the cross-section of the panel is also very consistent.
  • The last notable characteristics of MDF boards is their cost which is more economical than solid wood and plywood.

Now you know why MDF boards are growing in the industry, it is time to introduce the interior usages of these practical panels. Any customer should have the basic knowledge of the applications that can benefit from medium density fiberboards.

Cabinetry and Furniture with MDF Panels

As told, MDF materials can overcome humidity and heat changes better than solid wood and plywood. Thus, they are perfect core materials for kitchen cabinetry and bathroom doors. Some shutters commonly used in kitchen cabinets utilize a sheet of membrane wrapped around the material. By molding them into all grooves and contours, creating a single continuous surface without any joints is possible. The furniture which is made with these panels is generally lightweight and less sturdy than other wood materials. The lightweight characteristics of these products make them easy to install and decrease labor costs.

MDF Panels Partitions and Wall Paneling

Another practical usage of MDF panels is in wall paneling for exhibiting acoustic and insulation properties. Thus, they are suitable for providing sound and thermal insulation characteristics for both homes and offices walls and partitions. Due to their density and stability, they dominate solid woods and plywood in many ways.

MDF Flooring

Manufacturers often use MDF as a core material for laminate or engineered flooring creation. As MDF is resistant to humidity, the sides of the board should not be exposed to water. Thus, manufacturers must completely seal these products surfaces to prevent further damages. Experts often recommend not to use these panels for bathrooms and powder room floorings.

Walls with Extra Texture

Medium-density fiberboards lend themself to imaginative and creative experiments in interior decorations. Designers utilize them to create textured walls that can feature three-dimensional relief work such as organic shapes, moldings, and waves. They can also be beneficial for textured paint finishes or walls that showcase specific designs.

Cornices and Moldings with MDF Panels

Due to the structure of these boards, which contains fine particles, they can be cut easily and shaped with routers. Artisans can carve them into moldings and cornices to create decorative interior furniture and items. After shaping them, they can receive different types of paints and finishes to match the overall harmony of the design.

Organizing Kitchen Waste System

Beautiful kitchen cabinets

The kitchen is the essence of a home where families and guests spend most of their time enjoying the evening or morning for meal and gatherings. Thus, one of the elements that can detract from a pleasant kitchen vibe and experience is a messy kitchen waste system. Garbage bins can be a source of disturbing irritations while being an essential element for the kitchen. Organizing and adjusting the kitchen waste system can ensure a healthy and happier area for the occupants. In this section, we recount fundamental tips for the efficient waste organization of the kitchen for people who tend to have a cleaner kitchen for their homes.

Choosing an Efficient Kitchen Layout

For implementing the ideal kitchen waste system for any home, the first step is to choose an efficient kitchen layout for the area. A perfect kitchen layout is where the cooking, preparation, cleaning zones are separate but within few steps from each other. The efficient place for a waste system is in the cleaning area, which should be far enough from fresh food and near the exit to allow easier taking out and recycling.

Outside of the Kitchen

Controlling and Organizing kitchen waste does not end in this particular area. An effective waste system extends to the outside trash bin and then to the recycling collectors. It is essential to ensure the smooth and efficient movement of the waste. The garbage must have a precise line movement from the preparation area to the bin and then to the outside area of the can and forward to a public collection. Meaning, the large bin outside should have considerably less distance from the house and have a clear path to move to the collection section. Thus, it is crucial to avoid placing landscaping, steps or other obstacles in the way.

Healthier and Cleaner Habits

Ensuring regular garbage cleaning and out-taking occupants can maintain a healthy and clear kitchen waste system. Homeowners should do this daily, but not essentially. Ensure that the trash bin is clean using biodegradable bin-liners and cleaning the container by giving the outside a rub down followed by weekly disinfectant solutions. If the waste system is made from wooden materials and among the kitchen cabinet systems, it is crucial to utilize cleaning substances compatible with wood materials. The cleaning routine is practical for all the products in the kitchen, and by doing this regularly, the mess and trash cans will not become unhygienic or unsightly.

Household Needs

A home with a more prominent family will definitely require a larger kitchen, and therefore the more extensive waste system will become crucial for them. It can be a better choice for such families to purchase two-waste plans. They can utilize one for dry goods and another for wet waste. The can system used for damp trash should be made from materials such as MDF boards that are more repellent to water deprivation than other materials. Smaller households can have small bins, but they need to take their trash regularly to ensure a healthy kitchen area.

Built-in Kitchen Waste System

One of the most productive systems to keep the waste system neat and tidy is to hide them. Thus, the build-in bin among the kitchen cabinet classifications is an easy and inexpensive way to free up the floor and organize the kitchen. Medium-sized and small containers can fit into a cabinet door to slide, pivot, or even swing open as the kitchen cabinet door opens. Another efficient option is to utilize and install a countertop with a lidded waste shoot, with the trash can hidden in the cabinet underneath. A fitted and suitable bin is an aesthetically pleasing alternative that is less likely to contaminate the area as it remains closed almost during the day.

Having Recycling Station for Kitchen Waste System

Recycling materials and wastes are crucial for environmentally-friendly purposes as landfills have proven unsustainable practice, meaning humans are forced to start reusing, reducing and recycling. Utilizing and installing an earth-friendly kitchen waste system is an easy and effortless procedure. Paper, glass and plastic do not decompose naturally. Thus, homeowners can fit three recycling cans in the pantry if their home features larger spaces. A more oversized kitchen with larger cabinetry systems can benefit from built-in multiple bins.

How do You Glue Up Raised Panel Doors?

Raised Panel Doors

Raised panel doors are among the most popular kitchen cabinet and interior door designs that provide a unique appearance for various applications. These doors feature a modern and sleek look while having a classic vibe and attractive characteristics. The revolutionary design of raised panel doors combines two tiny wings that cut downward and two larger sections that shear upward for an ideal smooth cut in different types of wood, including hardwoods, plywood, MDF, and even softwoods. Manufacturers and carpenters aim to create the highest quality doors with the advanced tools available in the market.

Raised panel doors consist of a frame surrounding a particular panel, and it contains stiles and rails. Each product has two stiles and two rails to form the surrounding structure around the board. The rails are typically the horizontal sections of the design, while the door stiles are the vertical sections of the door. Manufacturer’s machine one edge of each stile and rail and create a groove to provide a holding section for the panel. Then they fabricate the ends of the door rails with a tongue to form a strong glue joint for the frame and fit it into the side of the product. Experts call the groove and profile a stick cut on the edge of the rails and stiles, and the tongue or counter profile is known as a cope cut among the carpenters. The length of the raised panel door stiles is often the same as the height of it, and experts determine it by subtracting the width of the stiles from the width of the product. Then they add the length of both of the tongues on the edges of the rails. This method is practical for creating both kitchen cabinet doors and interior doors.

Raised Panel Doors Glue Up Process

Creating and producing raised panel doors is a rewarding woodworking process. Manufacturers follow precise instructions and methods to develop these practical products with the best quality. After they make raised panel doors, an additional process is called gluing up the joints. When making larger and wider panel doors, experts should make a glue joint to provide superior fit and secure the door. They utilize a wide range of joint bits and glue joints to make stronger joints by developing a larger surface area for the substance. The joints help produce alignment for the workpieces and provide more glue surfaces for a robust and invisible attachment. The glue-up process features predefined and standard steps to follow. The following are the stages that every manufacturer or carpenter should follow to glue up the raised panels to create more oversized products.

Inserting the Glue Joint Bit into The Router Collet: The first step is to insert the glue joint on a table-mounted router and then unplug the router. It is essential to make sure the device’s collet is clean and in excellent working condition. Experts set the routing speed to the recommending setting for the cutter. Then they make sure that at least 80% of the router bit shank is inserted in the collet and tighten the bit securely in the holder.

Setting the Cutter Height and Making a Test Cut: This step starts with unplugging the router for the second time. The height of the cutter tool above the machine table must be equal to half the thickness of the workpiece. Carpenters can utilize a straight edge to set the router table infeed and outfeed fences to align with the minor cutting diameter of the bit. It is crucial to be sure of the free rotation of the bit and the contact-free of the router with any part before plugging the cutting machine. Then after hitting the device, cutting along the edges of a piece of sample material starts. Experts cut the sample piece in half and flip one of the sections for better precision. Then they again unplug the device for cutter height adjustment if necessary, for making the surface flush. If the flipped piece is higher than the face-up section, it is required to lower the bit, and for the lower part, the operator must raise the bit. After ensuring no contact between the router and the table or the fence, it is better to make another test cut.

Creating Glue Joint Edges: The glue edge creating step begins with labelling the best surface of each panel as “Face”. Manufacturers run one edge of the board with a side label Face up and then flip the board to run the opposite edge with the Facedown. The joint edges step must be repeated on all pieces except two of them to side up. Face run on one edge only. The last remaining part must be run with Face side down on another advantage.

Gluing and Clamping the Panel: The last step is to turn the pieces face side up, arranging them so that the mating edges are adjacent and the panel on each end features a flat edge. Then carpenters should apply glue to all edges and utilize plenty of clamps for securing the board until the bond is dried thoroughly. The final process is to remove the clamps, sand, or plane the panel flat and trim or smooth to finalize the demanding product’s size.

How do You Make a Raised Panel Door?

raised panel door

A Raised panel door is a practical door system that is efficient for interior and kitchen cabinet applications. It is a panel made of wood materials with a groove in its frame and starts to lift as it moves inwards. It emulates a structure that can be a result of cutting the tip of a pyramid shape. It is common to find kitchen cabinet doors with a particular depth followed by their edges with a plat plain that merges diagonally into it. All of these doors are often Raised Panels. These doors and panels are straightforward yet aesthetic and classy. Homeowners have been using them for decades, and they are still practical in the modern era. Their design is considered elementary, but their characteristics make them very appealing. After having basic information about the definition of the raised panels, it is essential to know how these practical products are made.

Required Tools and Inventory to Make a Raised Panel Door

Manufacturers utilize professional tools and equipment to produce their raised panel doors. The good news is that simple carpenters with no complex devices can also create these panel doors. The only essential tool critical to making this type of kitchen cabinet door is a saw table. No additional tools are required, except for the final touch and finishing. The followings are the only equipment that is needed for the purpose. However, it is crucial to have in mind that if any individual tends to create Raised panel doors needs to have years of experience and carpentry skills to obtain the best result.

  • A smoothing plane which is also known as a block plane
  • Depending on the size of the demanding panel, two or more universal table clamps are vital
  • An extra piece of a hard-wood panel or MDF panel which should be a bit larger than the primary board
  • A Tape Measure
  • Most importantly, a table saw

Taking Measurement Before Starting the Process

The first step to make a raised panel door is to take measurements of the product’s face for which the carpenter wants to create the panel. It is a straightforward process featuring calculating the interior width of the doors or cabinets. For larger cabinets requiring two doors, it is better to add few centimeters to the with and apportion it by two to achieve the width for each demanding product. In contrast with large products, in the case of smaller ones, the carpenter should measure the interior width to know the width of the future door. However, for the height, the only thing is to calculate the size of the door from top to bottom and utilize the measurement in creating the raised panel door.

Creating a Frame to Make a Raised Panel Door

After completing the measurement process, it is time to make a frame for the future product to hole the panel in between. Making a frame starts with cutting four woodblocks to represent the width and length of the raised panel doors, while the inner part must be empty to fit the product in it. Taking the correct width precisely for the blocks is crucial. If the creator tends to cut the woods out of the same block, it is recommended to use a more significant piece than the calculated width and length of the product. As getting the correct width and height is crucial, it is better to have a block made individually.

Putting the Blocks Together

After cutting the blocks and making them ready for the process, it is time to put them on the table to make a straight groove in the middle section of them to hold the panels. The good news is that the depth and width of the track are adjustable depending on the design. It is essential to put them in a way to run the saw through the center of each block. In this step, the frame gets ready to fit the raised panel in it. For a better fit, it is possible to cut the edges of the blocks to attach, similar to jigsaw puzzle games.

Primary Process to Make a Raised Panel Door

The Raised panel door making process starts with creating a boundary on the panel to help in identifying the steepness of the door. This boundary must be on the face of the board and the side sections to ensure a suitable diagonal cut. For keeping the panel steady, it is good to use larger pieces of wood to clamp the board. The most crucial stage is cutting out the raised panel, which features setting the blade height so that its teeth place at the same level as the boundary outline on the board’s face. Then, it is essential to bring the saw table fence closer to the blade to ensure the tool intersects the side boundary. After confirming that everything is in a proper place, the carpenter starts the machine and cut the panel to have the board raised from one side. This process needs to be repeated for all four sides while ensuring a tight clamp.

Assemble and Finalize

After creating the raised panel, the block plane or the smoothing plane is utilized to smooth out blade marks on the board to obtain a better finish and ensure the perfect fit for frames. The assembly stage is pretty straightforward, involving putting three pieces of structures together and sliding the panel into them, closing the fourth side of the cabinet door.

How to Turn a Flat Door into a Panel Door?

beautiful and trendy interior doors

Flat doors and panel doors are both suitable types of doors that are suitable for different applications. However, due to the simplicity of flat doors, many homeowners prefer to transform them into a better-looking product with more textures and beauty. These products are essential elements of any facility, and after the roof, they serve to provide safety and privacy to the occupants. They connect different portions of entries and exits. When they have a better appearance, they can enhance the aesthetics of a room, or even exterior products can beautify the overall look. However, the definition of doors is as a movable barrier, securing the opening, and known as a doorway through a building partition or wall.

Whether they are for providing an entry or exit to the inside or outside of a room or for kitchen cabinetry purposes, Flat and Panel doors consist of two primary parts: door frame and door shutter.

Door Frame: The main components of the frame are horn, jamb, transom, head and mullion, and it consists of an assembly of vertical and horizontal members.

Door Shutter: This is a movable barrier containing paneled assembly and fits into the door frame and is available in various styles of panels and rails.

Types of Flat Doors and Panel Doors

It is essential to note that doors have classifications depending on their functionality, working operation and materials. Some manufacturers create their products with MDF material with unique characteristics. Others prefer to make slab or raised panel doors providing different paint finishes for cabinets and interior doors. Additionally, manufacturers create their products with sizes to allow two persons to walk through them without feeling uncomfortable.

Interior Doors: These doors have more function than just separating rooms and providing privacy. They come in various styles and materials, but most of them have solid wood in their structure.

Kitchen Cabinet Doors: Kitchen cabinets door are products that give a whole new look to the area without changing the overall layout of the kitchen. They can provide beauty while being less expensive, consume less time, and not make a mess.

Exterior Doors: Flat doors and Panels are also practical for exterior applications to allow occupants to enter or exit from their houses. They are different approaches for these products materials. Some people prefer to make their exterior doors from MDF or solid wood; others prefer to utilize plywood.

Differences of Flat Doors and Panel Doors

As both flat and panel doors are practical products, they have differences in their appearance. Flat doors are simple products that do not contain additional designs and are perfect for offices and places that do not require complex procedures. They can provide classic looks while having different colour finishes or include natural wood grains. On the other hand, panel doors have become more popular. These doors offer additional details and an aesthetic look. Producing a panel door requires a professional process on the flat panels to become suitable for modern and elegant room products.

Panel doors are available in single, double, three, four, and six-panel styles. They are available in the outward and inward opening. Panel door made up of panels and have a shape of a pattern is often installed between the rails and stiles that form the doors outside frame. The single panel doors are made with top and bottom rails with two tiles. Double panels contain two wooden boards with an extra middle rail that divides the mainframe into two sections. The door with three panels is similar to a double one but with three wooden materials. The paneled door that consists of four rectangular panels is called a four-panel product in which boards with longer length are above a horizontal middle rail, and the smaller ones are below the rail. The six-paneled door consists of six square sections in which four of the panels have the same width and height, and two are longer than others.

Flat Door to Panel Door Transformation Process

For creating panel doors out of flat panels, professionals follow the steps below and make the product look more aesthetic and elegant.

  1. The first action is to remove the door from its hinges by using drills and then lay the product on a flat working surface. They make sure to remove all the hinges and knobs.
  2. The second step is about removing the existing finish, trim and paint. Experts utilize a sander to remove the shiny finish with an easy process. For increasing the work pace, it is possible to use a paint stripper.
  3. The measuring step is considered essential. If the dimensions are incorrect, the door won’t have an appropriate look. It is necessary to consider equal gaps between the panels and the door frame.
  4. The next step is to cut the trim from the existing product, which is possible by utilizing a miter saw. An electric saw can also be worthwhile for projects that require fast pace work. The angle of cutting needs to be at 45 degrees.
  5. After cutting the trims, it is time to attach them to the flat panel. Experts use a square pattern to ensure they make perfect corners and hold each piece in place. Then, they nail each trim to the door panel with a hammer or a nailer machine.
  6. Using a paintable caulk is perfect for sealing the edges of trims. However, this step often takes time, but the results will be very satisfying. Caulk is also practical to create smooth joints in the corners where the trims meet.
  7. This step is optional, and it features painting the product and letting it dry to ensure the finish is applied perfectly.
  8. The last stage of turning a flat door into panel doors is to put back the product in its place. It is recommended to replace the old knobs with new and metallic knobs to harmonize the door’s beauty. Using a significant drill bit in cases of having small holes for new knobs can be helpful.

6 Most Popular Kitchen Layout

Kitchen Layout

Kitchen Layout is the essential factor for ensuring the functionality and practicality of a house’s kitchen portion. Whether the area is cramped with many containments and small or expensive and large, a good choice in the layout will help use the most out of the space. There is a lot more to layout in this area than just placing cabinets and furniture, including ergonomics, which play an essential role. A few of the determinants that will alter the layout are choosing the right height, ensuring enough space for movement, appliance placement and ease of use, regardless of the floorplan, determining the kitchen layout. It is always possible to optimize the area to work more efficient. Followings are 6 of the most popular kitchen layouts that can help designers increase the area’s functionality.

The One Wall Kitchen Layout

The one wall kitchen layout is often suitable for smaller kitchens that are space-efficient and provide functionality. This layout consists of cabinets installation against a single wall with lower and upper shelving over base cabinets to create a clean aesthetic.

For installing the one wall kitchen layout, designers think of it as a vertical system. It is essential to take the cabinets up as far as possible to create extra storage space. The traditional way to organize the kitchen is not feasible for this system, and it is better to put fringe on one end, hob and oven in the middle and the sink on the other end. If the kitchen cabinets do not go up to the ceiling, it is better to utilize the space above them with less functional items. This layout is considerably significant to display the area to strengthen the theme of the kitchen.

The Galley Layout for Kitchen

The galley layout consists of two tows of cabinets that face each other to create an inner passage between them. This layout eliminates the need for corner cupboards and makes it possible to use every millimeter area without wastage. Another benefit of this kitchen layout is that it has a simple design that requires fewer special tools to install and make it cost-effective for the homeowner.

The galley layout offers flexibility for extra storage spaces due to having an additional row of cabinets. This layout is efficient for more prominent families that need multiple-cook kitchens and work areas, and one of the walls. The galley system can help to avoid traffic through the work area.

The L-Shaped Kitchen

The l-shaped layout is practical for large and small kitchens, consisting of cabinets along two perpendicular walls. However, the corner necessitates clever cabinet installations solutions to increase the practicality. The open plan design of this layout offers ideal flexibility in the work zones. It is best to keep the L leg length less than 5.5 meters for ease of utilization.

Installers make the most of the corners by installing a walk-in cupboard as space allows. With the efficient installation process, the homeowner will not lose the valuable space lost in the corners, increasing the kitchen’s asset. With the l-shaped kitchen layout, it is possible to create a small breakfast nook on the opposite side for increasing the enjoyment of family members.

The U-Shaped Layout

The U-shaped layer consists of cabinets along three adjacent walls, and it is a practical system for larger kitchens. This layout provides a considerable amount of space for storage. However, it can make it feel like enclosing the area if there are upper shelves on all walls. For avoiding the space issue, it is better to choose upper cabinets along only one or two walls while creating open shelving, hob hood or focal tiles. The essential advantage of a U-shaped layout is that it can allow members to have a better workflow. It is good to have in mind to keep the windows of the area uncluttered and open in the U-shaped system to provide the perfect opportunity for an uninterrupted workspace.

The Island Kitchen Layout

The island layout has become a trendy option for open-plan homes. It provides ample workspace and storage areas in the middle of the portion. The island system incorporates a prep bowl, cooking surface, and bar, and it is also practical for having a preparation area and meal enjoyment table. While the kitchen needs to be large enough for island placement, the layout can create natural traffic flow in the area. It has the flexibility to be a work and social site where family and guests can interact during meal preparation. Due to the island placement, which is in the center of the kitchen, it is good to install decorative lighting that can serve as task lighting.

The Peninsula

The last kitchen layout is the peninsula related to the island system and incorporates a kitchen counter that extends from cabinetry or walls. This system is a perfect solution to offer the island’s benefits where space does not allow for an independent installing process. The peninsula is practical for food preparation, eating and other tasks while the cook is busy making the meal for the individuals. Like the island system, the arm offers a perfect opportunity for interaction during work in the kitchen. It is an ideal solution for enclosed and small kitchens where removing a wall is possible for opening the area up to an adjacent room without losing the storage space.